TruLaser Cell 7040
Meet the TRUMPF TruLaser Cell 7040, the most versatile 3D laser system in TRUMPF’s lineup. With its modular design and high-speed performance, this system adapts to your production needs, whether you’re forming automotive panels, laser welding fan components, or building up features with laser metal deposition (LMD).
Designed for flexibility, built for durability, and loaded with intelligent features, the TruLaser Cell 7040 makes advanced laser processing scalable and future-ready.
What is the TruLaser Cell 7040?
The TruLaser Cell 7040 is a modular 3D laser processing machine capable of laser cutting, laser welding, and LMD. You can perform all three operations on a single machine using one fiber optic cable (2-in-1 LLK). That means fewer setups, faster changeovers, and unmatched production flexibility.
Whether you’re cutting galvanized steel, welding pump couplings, or performing LMD for part repair, this machine delivers precise, repeatable results, even on large and complex parts.
Key Features and Capabilities
3-in-1 Processing: Cut, weld, and deposit material all in one machine. No need to switch stations or re-fixture parts.
Modular Design: Configure your work envelope and motion system to match your workflow. Choose your Y and Z-axis ranges, integrate rotary tables, and add stations as needed.
Smart Safety and Performance Tools: The X-Blast nozzle allows longer working distances, improving stability and reducing collisions. A magnetic coupling prevents costly damage during impact, snapping off safely and easily reattaching.
Fast, High-Dynamic Motion: With linear speeds of up to 100 m/min (3,937 in/min) and dual-station support, the 7040 keeps your line moving. Easily load, unload, or set up one station while the other runs.
Ergonomic Control & Remote Access: The movable control panel and MobileControl app let you operate the machine from inside or outside the enclosure.
Lower Cost of Ownership: Fewer changeovers, reduced tooling, and integrated quality monitoring drive down the machine-hour rate and increase uptime.
Lightweight GFRP Doors: Open and close ~35% faster for shorter door cycles and less waiting between jobs.
Two-Station Operation Options: Includes a rotary table (4-second changeover), movable loading tables, and a partition wall for parallel load/unload during production.
Repair Welding and Coating of Components
The 2-in-1 LLK developed for operation with solid-state lasers makes welding, cutting and laser metal deposition possible with only one laser light cable.
The ergonomic control panel is attached to the machine cabin, saving space.
Compact Installation Surface
TruDisk
Two-station Partition Wall
Rotational Changer
Moveable Tables
BrightLine Weld
The Smart Approach function optimizes and improves the approach behavior of the machine when the edge of the component is pierced.
Smart Optics Setup is a fixture attached to the machine base unit which cuts test sheets and readjusts the machine.
ObserveLine Comfort has several advantages compared to measurement using distance regulation.
The intuitively operated image processing system VisionLine automatically detects geometric features on the component, such as joint gaps or edges.
Automation Interface
Cost-effective Production
Applications Across Industries
Automotive: Deep-drawn body panels, battery enclosures, galvanized steel parts, hot-formed components
Aerospace: Fan wheels, engine parts, high-strength structural elements
Energy & Industrial: Pump couplings, large enclosures, pressure vessels
Repair & Rework: Additive build-up via LMD on worn or damaged components
Smart Technologies That Set It Apart
The TruLaser Cell 7040 includes or supports a range of TRUMPF smart modules designed to improve quality, productivity, and ease of use:
BrightLine Weld: Spatter-free laser welding with optimal seam appearance
ObserveLine (Comfort/Professional): Non-contact part inspection and cut verification
Smart Optics Setup: Fast, repeatable setup of cutting and welding optics
FocusLine: Automatic laser focus adjustment based on material and thickness
VisionLine: Camera-based seam detection for pinpoint accuracy
FastLine Cell: Reduce piercing times by up to 40% with intelligent on-the-fly piercing technology.
OPC/UA Connectivity: Enables integration into digital factory networks (Industry 4.0 ready)
TruLaser Cell 3000 Technical Data
Axis Travel Range
X Axis Travel
31.50 in (800 mm)
Y Axis Travel
59.06 or 78.74 in (1,500 / 2,000 mm)
Z Axis Travel
29.53 or 39.37 in (750 / 1,000 mm)
B Axis Travel
±135°
C Axis Travel
Unlimited rotation (n × 360°)
Dynamic Cutting Optics Travel
±0.35 in (±9 mm)
Maximum Axis Speeds
Max Speed X
3,937 in/min (100 m/min)
Max Speed Y
3,937 in/min (100 m/min)
Max Speed Z
3,937 in/min (100 m/min)
Max Simultaneous Axis Speed
6,811 in/min (173 m/min)
B Axis Max Speed
90 RPM (90 1/min)
C Axis Max Speed
90 RPM (90 1/min)
Maximum Axis Accelerations
Max Acceleration X
29.53 ft/s² (9 m/s²)
Max Acceleration Y
32.81 ft/s² (10 m/s²)
Max Acceleration Z
32.81 ft/s² (10 m/s²)
B Axis Acceleration
40,738 °/s² (200 rad/s²)
C Axis Acceleration
20,369 °/s² (100 rad/s²)
Dynamic Optics Acceleration
131.23 ft/s² (40 m/s²)
Positioning Accuracy
Linear Axes (X, Y, Z)
±0.00315 in (±0.08 mm)
Rotary Axis (B)
±0.015°
Laser
Max Laser Power
3,000 – 6,000 W
Available Lasers
TruDisk
Work In Tandem With
Options & Upgrades
Teach Panel & Touchscreen: Easy on-machine programming and adjustment
MobileControl App: Monitor and control the machine remotely
Rotary Tables & Sliding Worktables: Speed up part changeovers and fixture swaps
OPC/UA Protocol: Integrates with your MES or smart factory system
TruTops Cell & TruTops Boost:
Offline programming, simulation, and collision detection
Request a Quote from Maintecx
When you're ready for a production system that can cut, weld, and deposit metal all in one footprint, the TruLaser Cell 7040 delivers. Its modular design, intelligent features, and TRUMPF build quality make it a smart investment for high-mix, high-complexity manufacturing.